自动卷圆和焊接系统

Automatic line consists of the following Units:

自动线由如下装置或单元组成：

  1) Vertical Bending unit   立体开卷单元

2) Longitudinal seamer for cutting unit    纵缝切割单元

3) Longitudinal seamer for welding unit  纵缝焊接单元

4) Internal  External welded joint cleaner

内部和外部焊缝处理装置

5) Platform to support  move the ferrule

支撑和移动圆筒的工作平台

1- Vertical Bending Unit

      立式开卷单元

The unit consists of the following configurations该单元包含如下配置：

（1）Decoiling   system features 开卷系统装置

- Decoiler to handle 14 tons coils开卷机处理14吨卷；

 - The decoiler can work independently  synchronized with the plate rolling machine  开卷机可独立工作或与卷板机同步工作;

- The decoiler is controlled by the Siemens NC  开卷机由西门数控控制；

- The coil rotation is obtained by a hydraulic motor  gearbox卷材的旋转由液压马达和齿轮箱提供；

- The decoiler is equipped with a self-aligning clamping system to avoid the coil opening开卷机设有自动夹紧系统，防止卷材向外打开;

- Safety system around the decoiler are included in the supply开卷机周围的安全系统包括在供应范围内;

 (2)  Vertical Bending Machine立式卷圆机     

- Vertical 3 rolls machine with asymmetric design不对称设计的立式三辊机

- 3 rolls independently motorized3个辊独立驱动

- Hydraulic rolls movement工作辊液压移动控制

- Electronic balancing system of the rolls工作辊电子平衡系统控制

- Variable rotation speed可变卷板速度

- Rolls coated to with urethane to prevent stainless steel contamination  工作辊包裹聚氨酯以防止对不锈钢污染

-Automatic rolls positioning  工作辊自动定位功能

- Protected guide rolls for alignment  correct feeding of the plate保护导向辊，用于板的对齐和正确进给机

- Control console on wheels轮式移动控制台  

- Siemens NC control西门子数控

- Safety device with immediate stop of every movement安全装置，可立即停止任何动作

- User  maintenance instructions book使用维护说明书

- The machine is designed  manufactured according to Machinery Directive 2006/42/EC该机器是根据机械规则2006/42/EC设计和制造的

（d）Other  Accessories 其他配置 

- Coil tilting system卷材倾斜系统

The coil tilting system turn the coil  horizontal to vertical position卷材倾斜系统可将卷材从水平位置转到垂直位置；

- Paper recovery roll 纸张回收辊

The paper recovery roll wraps the paper that is inside the coil纸张回收辊将卷材内的包装纸张缠绕起来;

- Plastic film applier rolls塑料膜涂辊

2 plastic film applier rolls apply the protective film inner  outer to the plate两个涂膜辊用户保护板材内外保护膜；；

- Wireless remote control无线遥控装置

Wireless remote controls the machine movements for an easier operation无线遥控器控制机器运行，操作更方便；

1- Longitudinal seamer for cutting unit纵缝切割单元

a) along the rails of the platform to compensate different ferrule’s diameters沿平台轨道补偿不同套圈直径

b) around its vertical axis to have, always, a cut with 90° when the ferrule’s diameters vary当工件直径变化时，围绕其垂直轴进行90°切割。

- Back up cutting support complete with hood to recovery the cutting fumes (fun system  filter at customer’s supply)   预留切割支架和机罩，回收切割烟雾（风扇和过滤器由客户自行提供）。

- Carriage-holder beam with grinded  hardened guides  ball recirculation block guides  带有研磨和硬化导轨和钢球再循环块导轨的托架固定梁。

- Welding head-holder truck (X axis) powered by a gear-motor brushless in a.c. complete of resolver, with speed  position adjustable by N.C. On the carriage is installed a pneumatic vertical slide to support the cutting head焊接头固定架小车（X轴）由齿轮电机驱动，无刷交流，配有旋转变压器，速度和位置可由数控调节。托架上安装了一个气动垂直滑动装置，以支撑切割头。

- Automatic cycle managed by the PLC of N.C.  数控PLC控制的自动循环

- Device for the delay of the displacement of the carriage managed by N.C.  数控管理的小车位移延迟装置。

- Numerical control with 1 axes (X Axis), equipped with HMI colour touch screen (English/Chinese language interface) to control the torch position  the cutting speed. The system, complete with PLC, is equipped with USB port  software package to connect an external personal computer ( included in the supply), to use both for the off-line programming, the back-up of the recorded programs  the after-sale service by internet connection.1个数控轴（X轴），配置HMI彩色触摸屏（英文/中文界面），控制焊枪位置和切割速度。该系统配有可编程逻辑控制器（PLC），配有USB接口和软件包，用于连接外部个人计算机（不包括在供货范围内），用于离线编程、备份录制的程序和通过互联网连接的售后服务。

- Electrical panel installed on the machine complete with console for the operator.安装在机器上的电气面板，配有操作员控制台。

1- Longitudinal seamer for welding unit

纵缝焊接单元

  Copper bar in alloy Cr-Zr with double cooling circuit铬锆合金铜导杆，双冷却回路。

- Chiller for cooling of the bar with close circuit  fast connection 具有闭合电路和快速连接的用于冷却导杆的冷却器，

  - Support of the copper bar with ferrous material. This support has a motorized lifting for easy unloading of the welded ferrule. With this solution the customer has to lift the ferrule of few centimetres to remove it  the seamer, instead of lifting for its total height if the copper bar 

has scissor opening as our competitor solution有色金属材料支架支撑铜导杆。该支架配有电动升降装置，便于焊接套圈的卸载。使用这种方式，客户必须提起圆筒几厘米，才能将其从焊接头上拆下，不需要提升到高点。 

- Carriage-holder beam with grinded  hardened guides  ball recirculation block guides.带有研磨和硬化导轨和钢球再循环块导轨的托架固定梁

- Welding head-holder truck (X axis) powered by a gear-motor brushless in a.c. complete of resolver, with speed  position adjustable by N.C. On the carriage is installed a pneumatic vertical slide to support the welding torch头固定小车（X轴）由齿轮交流无刷电机驱动，配有旋转变压器，速度和位置可由数控调节。在托架上安装了一个气动垂直滑动装置，以支撑焊枪

- Center device of the copper bar support with automatic connection for infeed gas  water copper bar cooling铜杆支架中心装置，带自动连接，用于进料气体和铜杆冷却水。

- Automatic cycle managed by the PLC of N.C. 数控PLC控制的自动循环。

- Pneumatic  linear centring device.气动线性对中装置

- Current sensor. 电流传感器。

- End welding fading control managed by N.C.由数控管理的端部焊接头渐退控制。

- Device for the delay of the displacement of the carriage managed by N.C.数控管理的小车位移延迟装置。

- Inferior back up gas injection into the bar complete of electrovalve  flux meter to help full penetration  protect the inner welded pool  oxidation during the welding/cooling phase. (It is a must when you weld stainless steel, titanium, aluminium to have the inner side of the welded pool with the same technical features (corrosion resistance) of the basic material; without this accessory you can easily have problem of pitting corrosion along the joint after few months在焊接/冷却阶段，将劣质备用气体注入电动阀和流量计的杆中，以帮助完全渗透并保护内部焊接池免受氧化。（焊接不锈钢、钛、铝时，必须使焊接池的内侧具有与基本材料相同的技术特性（耐腐蚀性）；如果没有此附件，几个月后，很容易出现沿接头的点蚀问题。

- Superior back up gas injection “trailer” water cooled complete of electro valve  flux meter to protect the upper weld pool  oxidation during the welding/cooling phase. (It is a must when you weld stainless steel, titanium, aluminium to have the upper side of the welded pool clean  with the same technical features as the basic material   black; so you do  need to use chemical product to clean it  you do  have problems of pitting corrosion)优质备用气体注入“拖车”水冷式，配有电子阀和流量表，以保护焊接/冷却阶段的上部熔池免受氧化。（焊接不锈钢、钛、铝时，必须使焊接池的上侧清洁，并具有与基本材料相同的技术特性，且不发黑；因此，不需要使用化学产品清洁，也不存在点蚀问题）

- Numerical control with 1 axes (X Axis), equipped with HMI colour touch screen (English/Chinese language interface) to control the torch position,  the welding speed. The system, complete with PLC, is equipped with USB port  software package to connect an external personal computer ( included in the supply), to use both for the off-line programming, the back-up of the recorded programs  the after-sale service by internet connection.1个数控轴（X轴），配有HMI彩色触摸屏（英文/中文界面）控制焊枪位置和焊接速度。该系统配有可编程逻辑控制器（PLC），配有USB接口和软件包，用于连接外部个人计算机（不包括在供货范围内），用于离线编程、备份录制的程序和通过互联网连接的售后服务。

- Electrical panel installed on the machine complete with console for the operator机器上的电气控制面板是安装在操作员控制台。

1- Internal  External welded joint cleaner内部和外部焊缝处理装置

Inner/outer vertical cleaning plant with a couple of motorized brushes at fixed rotation speed installed on a U device (useful length of 1600 mm) that is vertically moveable on a beam at adjustable speed by potentiometer. Each brush unit has a pneumatic cylinder device as release  to compensate the wearing of it, at the same time by air pressure regulator is possible to adjust the cleaning force.  内/外垂直清洗设备，带有两个固定转速的电动刷子，安装在U形装置（有效长度为1600 mm）上，该装置可通过电位计在横梁上以可调速度垂直移动。每个刷子单元都有一个气缸装置作为释放和补偿它的磨损，同时通过气压调节器可以调节清洗力。

The cleaning plant is mounted on the front of longitudinal welding seamer so it’s easy to compensate the different ferrules diameters  more over we are always at 90° with the welede joint without needs  radial compensation as necessary with other solution  the inner/outer cleaner is installed on a separate area。清洗设备安装在纵向焊接机的前部，因此可以很容易地补偿不同的金属箍直径，超过90度时，我们总是与焊接接头成90度角，而无需进行径向补偿，必要时还可以采用其他解决方案，其中内/外清洗机安装在单独的区域

1- Platform to support  move the ferrule

支撑和移动圆筒的工作平台

- Welded metal structure that is the platform with walk-floor on which are installed a series of idle stainless steel rolls (moveable manually along the radius of the platform) to help the operator during ferrule’s loading phases for the following phases焊接金属结构，即在平台上安装一系列从动不锈钢辊（可沿平台半径手动移动）的带走道的平台，以帮助操作员在圆筒加载阶段进行以下阶段：

Ø Cutting 切割

Ø Welding 焊接

Ø Internal/External cleaning 内部/外部表面处理

On the platform there are also two motorized unit (one close to the bending unit in fix position  one in between cutting  welding station radially moveable) at fixed speed to move the ferrule  one working station to the next one平台上还有两个固定速度的电动装置（一个靠近固定位置的弯曲装置，另一个位于径向移动的切割和焊接站之间），用于将圆筒从一个工作站移动到下一个工作站。