行星摆臂式数控四辊卷板机4HEP系列

行星摆臂式数控四辊卷板机4HEP系列

4HEP：采用行星摆臂式设计的四辊卷板机

4HEP系列四辊卷板机是Faccin的新设计，经过苛刻的操作员在环境下25年的验证。它将功率、可靠性和精度结合在一个独特的设计中，使其成为现代版辊的先进产品。

为了保证产品圆度的优良轧制质量和高重复性，闭环结构与传统的超宽下降端一起确保了机器在高纵向和横向力下的max刚度。

夹紧辊的传统线性RGS设计保证了更高的夹持力，从而实现更高质量的预弯。夹紧辊由4个独立的轴承（每侧2个）支撑，轴承箱的尺寸是原来的两倍，以便更好地吸收和引导横向载荷。

再一次——正如过去在辊式电子平衡系统和落端固定系统中已经发生的那样——在这种情况下，持续研发过程中实现的工程改进甚至可以作为其他制造商效仿的参考点。

因此，我们期望创新的专用HFS系统，其特点是旋转横向液压缸的外部安装，在其高端作为标准配置固定在所有中型和大型4HEP上，以确保弯曲力施加点更接近，很快成为机床行业的里程碑。

提供部件的政策意味着，4HEP系列的所有版本的数控系统西门子，并且能够使用辊道输送机、自动装载和卸载系统来创建全自动生产线。

4HEP设计确保了优化整个轧制循环的可能性，在一个方向和一次轧制过程中工作，确保了安全性和完全由一名操作员操作的能力，即使他们经验较少。

4HEP弯辊采用由Faccin设计和制造的西门子CNC，是目前市场上所有采用行星技术的轧机中可靠、现代化的解决方案。对于厚度为5至150mm，有效长度为18000mm的轧制板材，这是实现高生产率要求的合适、合理的投资。

标准设备：

适用于小尺寸的线性导轨设计（RGS）

行星摆臂设计（PSG）适用于中型和大型

4个支撑夹持辊的独立轴承（MCS）

双宽度挤压辊轴承座（WHS）

轧辊平行度的电子同步（EPS）

硬化抛光辊

移动式轮式控制台

锥形装置

润滑系统

机器周围的紧急屏障

CE认证机器

可选功能：

西门子数控或CNC

侧面机动辊

自动装卸系统

电动喂食台

自动喷射器

中央和侧面支撑

热轧准备

集成焊接系统

特殊颜色

Plate Rolls with Planetary Swinging Arms 4HEP

4HEP: 4 rolls with Planetary technology

The 4HEP series of 4-roll synchronized bending rolls is latest evolution of a design developed in Faccin  tested by the most demanding operators in extreme environments for over 25 years. It combines power, reliability  precision in an exclusive package that makes it the state of the art in modern plate rolls.

To guarantee superior rolling quality  high repeatability of the products roundness, a closed loop structure together with the traditional ultra wide drop end ensures maximum rigidity of the machine against high longitudinal  traverse forces.

The traditional linear RGS design of the pinching roll guarantees higher pinch forces for superior quality pre-bending. In fact the pinch roll is supported by 4 independent bearings (2 on each side)  the bearing housing is two times larger for better lateral load absorption  guiding.

Once again – as already happened in the past with the rolls electronic balancing system  the drop end fixing system – the engineering improvements reached in the continuous R&D process are even in this case such a reference point to be imitated by other manufacturers.

We expect therefore that the innovative exclusive HFS system, which features an external mounting of the pivoting lateral hydraulic cylinders, fixed in their highest end as standard configuration on all medium  large sizes of 4HEP to ensure a greater closeness of the bending force application points, becomes soon a landmark in the machine tool industry.

The policy to exclusively offer first-class components has meant that all versions of numerical control systems available for 4HEP series are SIEMENS only  with the ability to use roller conveyors, automatic loading  unloading systems allows the creation of a fully-automatic line.

The 4HEP design assures the possibility to optimize the entire rolling cycle, working in one direction  in one pass, ensuring extreme safety  the capability of being handled totally by a single operator even if they are less experienced.

4HEP bending rolls with exclusive Siemens CNC designed  built by Faccin are the most reliable  modern solution available amongst all rolling machines with planetary technology available on the market today . The most appropriate  reasonable investment for high productivity requirements for rolling plates  5 to 150mm thickness up to a useful length of 18000mm.

Standard equipment:

Linear Guides Design (RGS) for small sizes

Planetary Swinging Arms Design (PSG) for medium  big sizes

4 independent bearings supporting the pinching roll (MCS)

Pinching Roll bearing seats with double width (WHS)

Electronic synchronisation of roll parallelism (EPS)

Hardened  polished rolls

Mobile wheel mounted control console

Conical device

Lubrication System

Emergency barrier around the machine

CE certified machine

Optional features:

SIEMENS NC  CNC

Side motorised rolls

Automatic loading  unloading systems

Motorised feeding table

Automatic ejector

Central  side supports

Provision for hot rolling

Integrated welding system

Special colours